Air fryer overheats; food burns quickly and there is a strong smell of burning plastic or oil, but no error code is displayed.
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety first: Unplug the fryer immediately if you smell burning. Allow it to cool and inspect for melted plastic or scorched wiring.
Steps:
- 1. Clean grease buildup: Heavy grease can ignite or smoke at normal temperatures. Thoroughly clean the basket, pan, and cavity surfaces.
- 2. Verify temperature: Place an oven thermometer in the basket and run the fryer at a moderate setting (e.g., 160°C). If the actual temperature is much higher than the setpoint, there is a regulation issue.
- 3. Inspect NTC sensor: Open the housing and locate the temperature sensor. Ensure it is firmly attached to its bracket and not touching the heating element directly. Reattach or reposition as needed.
- 4. Check heater relay: On the control board, inspect the heater relay contacts. A welded relay can keep the heater on continuously. Replace the control board if the relay is stuck closed.
- 5. Test high-limit thermostat: If equipped, verify that the high-limit thermostat opens at its rated temperature (requires controlled heating and a multimeter). Replace if it fails to open.
- 6. Replace faulty components: Replace the NTC sensor, thermostat, or control board as indicated by your tests.
- 7. Test carefully: After repair, run short test cycles while monitoring temperature and smell. Keep a fire extinguisher rated for electrical/grease fires nearby.
Warning: Do not continue using an air fryer that repeatedly overheats; this is a serious fire risk.
Repair Difficulty
Required Part
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