PowerXL Excessive Smoke Production

Visible smoke coming from the air fryer during normal cooking.

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Possible Causes

Excess grease in drip tray or on heater, Cooking at too high a temperature for fatty foods, Oil or marinade splattering onto heating element, Cracked nonstick coating causing burning residues

How to Fix / Troubleshooting

Safety first: If heavy smoke appears, press cancel, unplug the unit, and carefully slide the basket out slightly to vent. Do not leave the appliance unattended.

User-level fixes:

  • Reduce temperature: Cook fatty foods (bacon, sausages, wings) at a lower temperature and longer time to reduce splatter.
  • Empty grease: Periodically drain grease from the drawer during long cooks.
  • Clean thoroughly: After cooling, clean the basket, drawer, and interior surfaces to remove burnt-on grease.

Inspection:

  • Check heater guard: Ensure the heater guard is intact and not missing; it helps reduce direct splatter on the element.
  • Nonstick condition: If the nonstick coating is heavily damaged and food sticks/burns easily, consider replacing the basket/drawer assembly.
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Repair Difficulty

Very Easy 1/5

Required Part

Fry Basket and Drawer Pan Assembly
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