Rheem
Hidden System Leak or Expansion Tank Issue
Boiler frequently loses pressure over days or weeks without visible leaks
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Small leaks in concealed pipework, Leaking plate heat exchanger allowing cross-leak to domestic side, Failing expansion tank slowly losing charge, Automatic air vent discharging unnoticed
How to Fix / Troubleshooting
Safety first: Allow the system to cool before checking pressure or opening vents.
- Step 1 – Check expansion tank: With system pressure at zero, measure the expansion tank air charge. Recharge to the correct pressure if low, or replace if the bladder has failed.
- Step 2 – Inspect air vents: Look at automatic air vents on or near the boiler for signs of staining or crust indicating slow leaks. Replace if leaking.
- Step 3 – Plate heat exchanger test: If system pressure rises when domestic water is used, or drops when domestic side is pressurized, the plate heat exchanger may be leaking internally and should be replaced.
- Step 4 – Leak detection: For concealed leaks, a heating professional may need to use leak detection dye or pressure testing to locate the problem.
Warning: Continually topping up the system introduces oxygen, accelerating corrosion. Address pressure loss promptly.
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Repair Difficulty
Hard
4/5
Required Part
Expansion Tank
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