Russell Hobbs Brushroll Motor Overheating / Belt Slipping

Vacuum runs but produces a burning smell from the floorhead area

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brushroll jammed with hair, Worn or melted drive belt (if belt-driven), Seized brushroll bearings, Debris wrapped around brushroll end caps

How to Fix / Troubleshooting

Safety first: Turn off the vacuum immediately, remove the battery, and allow the floorhead to cool.

Clear the brushroll:

  • Turn the floorhead upside down and remove the brushroll via the release latch or end cap.
  • Cut away all hair, threads, and fibres from the brush and end caps.
  • Spin the brushroll by hand; it should rotate freely. If it feels stiff or gritty, replace the brushroll assembly.
  • If your model uses a belt, inspect it for glazing, cracks, or melting. Replace if damaged.
  • Reassemble and test briefly. If the burning smell returns quickly, the brushroll motor may be damaged and the entire floorhead should be replaced.

Warning: Do not continue using the vacuum if you smell burning; this can lead to motor failure or fire.

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Repair Difficulty

Medium 3/5

Required Part

Motorised Floorhead Brushroll Assembly
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