Char-Broil Insufficient Wood Chip Combustion

Smoker produces very little or no smoke even when hot

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Possible Causes

Wood chip tray not contacting heating element, Excessively wet wood chips, Damaged or warped chip box, Low operating temperature

How to Fix / Troubleshooting

Safety first: Use heat‑resistant gloves when handling the chip tray during or after a cook.

  • Verify temperature: Ensure the smoker is set to at least 225–250°F; lower temperatures may not generate much smoke.
  • Check chip tray placement: Confirm that the Char‑Broil wood chip tray is fully seated in its housing and positioned directly above the heating element as designed.
  • Inspect chip box: Look for warping or damage that prevents close contact with the element. Replace the chip box if it no longer sits flat.
  • Adjust chip moisture: Use dry or only lightly moistened wood chips. Over‑soaked chips can steam instead of smolder.
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Repair Difficulty

Very Easy 1/5

Required Part

Wood Chip Tray / Box
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