Old Smokey
Reduced Heating Output / Partial Element Failure
Old Smokey electric smoker heats but cannot reach set temperature or takes excessively long to heat up.
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Possible Causes
Weak or partially failed heating element, Low line voltage, Excessive heat loss from damaged lid gasket, Faulty thermostat or control cycling too early
How to Fix / Troubleshooting
Safety first: Unplug the smoker before inspecting internal components. Allow it to cool.
Steps to improve heating performance:
- 1. Verify line voltage: Use a multimeter to confirm the outlet provides proper voltage (around 120 VAC in North America). Avoid long, thin extension cords that cause voltage drop.
- 2. Inspect the heating element: Look for dark spots, sagging, or areas that do not glow (if briefly observed in a dark room). A partially failed element may still heat but at reduced output. Replace if suspect.
- 3. Check lid and body for leaks: Inspect the lid fit and any gasket material. On Old Smokey smokers, the lid should sit snugly on the body. Replace or add a high-temperature gasket if there is visible smoke leaking heavily around the rim.
- 4. Avoid overloading: Do not overload the smoker with cold meat or large water pans that absorb heat. Preheat the smoker empty to verify it can reach target temperature.
- 5. Test thermostat or control: Compare the smoker's indicated temperature with an oven thermometer placed near the center of the cooking grate. If the control shuts off heat far below the set point, the thermostat or sensor may be misreading and require replacement.
Note: Old Smokey smokers are designed for moderate temperature ranges. In very cold or windy outdoor conditions, some heat loss is normal; use a windbreak if necessary.
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Repair Difficulty
Easy
2/5
Required Part
Heating Element Assembly
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