Old Smokey Overloaded Wood Chip Pan / Poor Combustion

Old Smokey electric smoker produces too much smoke, with thick white smoke and bitter-tasting food.

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Possible Causes

Overfilled wood chip pan, Using wet or resinous wood, Restricted exhaust vent, Low chamber temperature causing smoldering instead of clean burn

How to Fix / Troubleshooting

Safety first: Use gloves when handling hot components. Ensure adequate ventilation around the smoker to avoid smoke buildup.

Steps to reduce excessive smoke:

  • 1. Reduce wood quantity: Use fewer chips at a time. A small handful is usually sufficient for Old Smokey smokers.
  • 2. Use dry, seasoned wood: Avoid green wood or heavily resinous species. Use hardwood chips recommended for smoking.
  • 3. Check exhaust path: Ensure the lid vent (if equipped) is open and not blocked by foil or debris. Proper exhaust helps maintain clean combustion.
  • 4. Increase temperature slightly: If you are running at very low temperatures, increase the set point slightly to promote cleaner burning of chips.
  • 5. Empty ash regularly: After the smoker cools, empty the chip pan of ash and unburned wood to maintain good airflow.

Note: Thin blue smoke is ideal. Thick white smoke usually indicates smoldering and can make food bitter.

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Repair Difficulty

Very Easy 1/5

Required Part

Wood Chip Pan
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