E104
Bosch
Overcurrent / Output Overload Protection Trip
Display shows E104 and charging stops or never starts; unit may briefly power the vehicle then shut down.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Incorrect current setting in charger configuration, Undersized branch circuit wiring, Internal current sensor fault, Shorted output cable conductors
How to Fix / Troubleshooting
Safety first: Turn OFF the breaker before inspecting wiring or cable. Overcurrent conditions can overheat wiring.
- Check circuit rating: Confirm the Bosch charger’s maximum current setting (e.g., 30A, 40A, 50A) matches the breaker and wire size installed. A 40A charger must be on at least a 50A circuit with appropriately sized copper conductors.
- Verify configuration: If your model supports dip-switch or app-based current setting, ensure it is not set higher than the circuit rating. Reduce the setting and test again.
- Inspect cable for damage: Look for crushed, cut, or severely kinked sections of the output cable that could cause partial shorts. Do not use the charger if damage is found.
- Test with another EV: If possible, test with a different vehicle to rule out a vehicle-side onboard charger fault drawing abnormal current.
- Service if persistent: If E104 persists with correct wiring and settings, the internal current sensor (Hall-effect sensor or shunt) or main control board may be defective and should be replaced by a technician.
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Repair Difficulty
Hard
4/5
Required Part
Current Sensor / Main Control Board
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