Rheem Condensate Backflow into Heat Exchanger or Collector Box

Rust stains or water inside burner compartment of high-efficiency furnace

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked condensate outlet on collector box, Incorrect vent slope, Cracked collector box, Improper condensate trap installation

How to Fix / Troubleshooting

Safety first: Turn off power and gas. Combustion components may be hot.

  • Inspect collector box outlet: Remove hoses from the collector box and check for obstructions at the outlet.
  • Check vent slope: Verify that horizontal vent runs slope back toward the furnace per Rheem specifications so condensate drains correctly.
  • Examine collector box: Look for cracks or leaks around seams. A cracked collector box usually requires replacement.
  • Service condensate trap: Clean and reinstall the trap as described in the previous entry.

Excessive internal corrosion can shorten furnace life; have a professional evaluate if rust is extensive.

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Repair Difficulty

Hard 4/5

Required Part

Collector Box Assembly
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