Broil King Sooty Smoke / Incomplete Combustion

Food has a bitter, sooty taste and black residue

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Possible Causes

Excessive ash in firepot, Restricted airflow, Using non-food-grade pellets, Running grill too low with poor combustion

How to Fix / Troubleshooting

Safety first: Allow the grill to cool before cleaning.

  • Clean firepot and cook box: Remove ash and soot buildup from the firepot and interior surfaces.
  • Use proper pellets: Only use food-grade hardwood pellets recommended for Broil King pellet grills. Avoid heating pellets or pellets with binders.
  • Improve airflow: Ensure the combustion fan and exhaust are clean and unobstructed.
  • Operate at proper temps: Avoid running at extremely low temperatures for long periods if the grill struggles to maintain clean combustion. Periodically run at a higher temperature to burn off deposits.
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Repair Difficulty

Easy 2/5
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