Royal Gourmet Incomplete Combustion / Poor Air-Fuel Mix

Grill produces excessive white smoke and soot; food tastes bitter and sooty.

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Possible Causes

Restricted combustion air inlet on Royal Gourmet smoker, Excessive ash buildup in fire pot, Wet or low-quality pellets, Combustion fan running too slowly

How to Fix / Troubleshooting

Safety first: Allow the grill to cool before cleaning.

Steps to improve combustion:

  • Clean fire pot and burn area: Remove ash and clinkers from the fire pot and surrounding chamber.
  • Check air inlets: Ensure the air intake holes around the fire pot and under the grill are not blocked by grease or debris.
  • Use quality pellets: Replace pellets with a dry, reputable brand designed for pellet grills.
  • Verify fan speed: Confirm the combustion fan runs strongly during operation. Replace the fan if it is weak or noisy.
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Repair Difficulty

Easy 2/5

Required Part

Combustion Fan Assembly
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