Kripsol Corrosive Flue Gas Condensation

Heater cabinet shows signs of rust, corrosion, or paint blistering around the exhaust area.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Low return water temperature causing condensation in Kripsol heat exchanger, Improper venting causing flue gas recirculation, High chlorine vapor exposure near heater, Exhaust leaks inside cabinet

How to Fix / Troubleshooting

Safety first: Turn off power and gas before inspecting the exhaust path.

  • Check venting: Ensure the Kripsol exhaust vent is properly installed, sealed, and terminates in a location that prevents recirculation into the intake.
  • Raise return temperature: Avoid operating the heater with extremely cold water. Use a bypass to mix some warm water into the return if necessary.
  • Relocate chemicals: Store chlorine and acid containers away from the heater to reduce corrosive fumes.
  • Inspect for leaks: Look for cracks or gaps in the flue collector or manifold. Replace damaged Kripsol flue components.
  • Surface treatment: After correcting the cause, clean and repaint affected cabinet areas with corrosion-resistant paint if structurally sound.
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Repair Difficulty

Hard 4/5

Required Part

Kripsol flue collector / exhaust manifold
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