E4
AL-KO
Blade Motor Blocked or Overload
Robot mower shows E4 and the cutting disc does not rotate.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blade disc jammed by branch or stone, Severely overgrown or wet grass causing overload, Worn or seized blade motor bearings, Faulty blade motor or motor driver on main PCB
How to Fix / Troubleshooting
Safety first: Turn off the main power switch and wait until all parts stop moving. Wear cut-resistant gloves before touching the blade disc.
- Check for obstructions: Carefully turn the mower on its side. Inspect the blade disc and surrounding area for branches, stones, or thick grass clumps. Remove all obstructions.
- Inspect blades: Ensure the pivoting blades on the disc can swing freely. Replace bent or rusted blades using original AL-KO blades and screws.
- Manually rotate disc: Gently rotate the cutting disc by hand. It should turn smoothly with slight resistance. If it is stiff or grinding, the blade motor may be failing.
- Clean underbody: Scrape off heavy grass buildup from the deck and disc. Excess buildup increases load on the motor.
- Test on shorter grass: Move the mower to a shorter, drier area and start a manual mowing cycle. If E4 clears, gradually resume normal operation.
- Electrical check: If E4 returns immediately, remove the cover and inspect the blade motor connector at the main PCB. Reseat it. If available, measure motor resistance and compare with AL-KO specs. Replace the blade motor if out of range or shorted.
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Repair Difficulty
Hard
4/5
Required Part
Blade Motor Assembly
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