Rheem Overheating or Electrical Damage in Thermostat

Thermostat emits a burning smell or feels unusually hot to the touch.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Internal short circuit, Overvoltage applied to low-voltage terminals, Component failure on thermostat PCB, Heat from wall cavity or nearby equipment

How to Fix / Troubleshooting

Immediate safety warning: If you smell burning or the thermostat is very hot, turn off power to the HVAC system at the breaker immediately.

Steps:

  • Do not continue using: Remove the thermostat from the wall after power is off and allow it to cool.
  • Inspect wiring: Check for signs of melted insulation or miswiring (e.g., line voltage wires connected to low-voltage terminals).
  • Do not attempt repair: A thermostat with internal burning damage must be replaced, not repaired.
  • Have wiring inspected: Before installing a new thermostat, have a qualified technician verify that the low-voltage wiring and transformer are correctly configured and not supplying excessive voltage.
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Repair Difficulty

Professional Required 5/5

Required Part

Thermostat Main Control Board
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