SPN 102 FMI 1
Volvo Penta
Low Turbocharger Boost Pressure
Low intake manifold pressure; black smoke and loss of power; turbo boost below expected.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Boost leak in charge air hoses, Clogged air filter, Sticking turbocharger vanes or seized turbo, Faulty boost pressure sensor
How to Fix / Troubleshooting
Safety: Allow turbocharger to cool before touching. Hot surfaces can burn.
- Inspect air filter: Replace a dirty or collapsed air filter with a Volvo Penta-approved element.
- Check charge air hoses: Examine hoses and clamps between turbo, intercooler, and intake manifold for splits, loose clamps, or oil-soaked soft spots. Tighten or replace as needed.
- Spin turbo by hand: With intake hose removed and engine off, gently spin the turbo compressor wheel. It should rotate freely without scraping. Excessive play or binding indicates a failing turbo that must be replaced.
- Test boost sensor: Inspect the manifold pressure sensor and its connector. Clean and reseat. Compare sensor readings to spec using diagnostics; replace if faulty.
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Repair Difficulty
Hard
4/5
Required Part
Turbocharger Assembly
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