AEG air fryer emits a burning plastic smell during use, especially on higher temperatures.

Safety first: If you see smoke or flames, unplug immediately and do not use the appliance until inspected.

Steps to investigate:

• Initial burn-in: For a new AEG air fryer, run an empty cycle at 200°C for 10–15 minutes with good ventilation. A mild odor is normal initially but should dissipate.
• Check for packaging: Remove the basket and inspect for any plastic films, labels, or cable ties left inside or near the heater. Remove all foreign materials.
• Inspect wiring routing: Access the heater area and ensure no wires or plastic clips are touching the heating element or metal surfaces that get very hot. Re-route and secure with high-temperature ties.
• Look for melted plastic: Examine the inner top housing and fan shroud for signs of melting or deformation. If present, replace the affected inner housing / heater shroud components.
• Test again: After corrections, run a short cycle and monitor for smell. If the odor persists or worsens, discontinue use and have the unit professionally inspected.