Black+Decker Overheating wiring or component failure

Air fryer emits a burning plastic or electrical smell during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Melted wire insulation near heating element,Loose spade connector arcing,Failed main control PCB component overheating,Foreign plastic object inside cooking chamber

How to Fix / Troubleshooting

Safety first: Immediately unplug the air fryer and stop using it if you smell burning plastic or electrical odor. Allow it to cool fully before inspection.

Inspection steps:

  • 1. Check cooking chamber: Remove basket and drawer. Look for any plastic utensils, packaging, or liners that may have contacted the heating element. Remove and discard any melted material.
  • 2. Inspect heater area: With the unit unplugged and cool, remove the rear or bottom cover to access the heating element and wiring. Look for discolored, melted, or brittle insulation and loose connectors.
  • 3. Tighten and repair connections: Replace any burned spade connectors and trim back damaged wire, crimping on new high-temperature connectors rated for the current. Ensure all connections are tight.
  • 4. Examine control board: Inspect the main control PCB for burnt components or scorching. Replace the board if any damage is found.
  • 5. Test cautiously: After repairs, reassemble and run the unit empty at a low temperature while monitoring for odor. If smell persists, discontinue use and seek professional service.
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Repair Difficulty

Hard 4/5

Required Part

Heater Wiring Harness
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