Breville Off-Gassing / Overheating of Non-Metal Components

Strong chemical or plastic smell from a relatively new air fryer that does not diminish after several uses.

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Possible Causes

Protective coatings not burned off properly, Overheating of plastic trim near heater, Non-stick basket coating overheating, Poor ventilation around unit

How to Fix / Troubleshooting

Safety first: Ensure good ventilation when performing burn-in cycles.

  • Initial burn-in: Run the air fryer empty (or with a small amount of water in a pan if recommended) at a high temperature for 15–20 minutes, then cool. Repeat 2–3 times to burn off manufacturing residues.
  • Inspect basket and tray: Check the non-stick basket and tray for peeling or blistering coating. Replace if damaged.
  • Check plastic parts: Look for warped or discolored plastic near the heater. Replace affected trim or shields.
  • Improve ventilation: Operate the unit in a well-ventilated area away from walls and cabinets.

If the smell remains strong and chemical after multiple burn-in cycles, discontinue use and contact Breville or a service center.

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Repair Difficulty

Very Easy 1/5

Required Part

Air Fry Basket
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