Cosori
Overheating Wiring or Component Failure
Air fryer emits a strong burning plastic or electrical smell during use.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Melted wiring insulation near heater, Loose heater or fan terminals arcing, Foreign plastic object near heating element, Failing main control PCB component overheating
How to Fix / Troubleshooting
Safety first: Turn off and unplug the air fryer immediately. Do not continue using it until the source is identified.
- Step 1 – Inspect interior: Once cool, remove the basket and check for any plastic utensils, packaging, or liners that may have contacted the heating element. Remove and discard any melted items.
- Step 2 – Check heater area: Look up at the heating element and surrounding area for melted plastic, charred spots, or dripping material.
- Step 3 – Internal inspection (advanced): Remove the cover to inspect wiring around the heater, fan, and control board. Look for discolored, melted, or brittle insulation and burnt connectors.
- Step 4 – Repair wiring: Replace any damaged wires with high-temperature appliance wire and proper crimp connectors. Replace burnt terminals on the heating element or fan motor.
- Step 5 – Evaluate control board: If the smell originates from the main control PCB and you see burnt components, replace the main control PCB.
- Do not ignore: Persistent burning smells indicate a serious hazard. If you cannot locate and correct the issue, retire the unit or seek professional service.
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Repair Difficulty
Professional Required
5/5
Required Part
Wiring Harness / Main Control PCB
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