Crux Overheating Wiring or Component Failure

Unit emits a burning plastic or electrical smell during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Melted wire insulation near heater, Loose high-current connector arcing, Failing main control PCB component, Foreign plastic object contacting heater

How to Fix / Troubleshooting

Safety first: Turn off the air fryer, unplug it immediately, and allow it to cool. Do not continue using the unit until the source is identified.

  • Inspect interior: After cooling, remove the basket and check for plastic utensils, packaging, or liners that may have contacted the heater.
  • Open housing: With the unit unplugged, remove the outer shell and inspect wiring around the heater, fan, and PCB for melted insulation or darkened connectors.
  • Tighten and replace connectors: Any discolored or loose spade terminals should be replaced and crimped securely with high-temperature connectors.
  • Check PCB: Look for burnt components or scorch marks on the main control PCB. Replace the board if any damage is found.
  • Do not ignore odors: If you cannot locate the source, discontinue use and consult a professional, as hidden overheating can be a fire hazard.
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Repair Difficulty

Hard 4/5

Required Part

Wiring Harness
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