Air fryer exterior gets excessively hot to the touch, especially on sides or bottom.

Safety first: Some warmth on the exterior is normal, but surfaces should not be too hot to touch briefly. If they are, unplug the unit and allow it to cool.

Steps to reduce exterior overheating:

• 1. Check clearance: Ensure the Hamilton Beach air fryer has at least 4–6 inches of space on all sides and above. Do not operate it under low cabinets or inside enclosed spaces.
• 2. Inspect vents: Make sure rear and side vents are not blocked by walls, utensils, or other appliances.
• 3. Verify fan operation: Start a cycle and listen for the fan. Weak or no airflow can cause heat to build up inside the cabinet.
• 4. Open the housing: With the unit unplugged and cool, remove the outer shell to inspect internal heat shields and insulation pads. Confirm that reflective shields are properly positioned around the heater and that any insulation is intact.
• 5. Correct misaligned parts: If a heat shield has shifted, reposition and secure it with the original screws or clips.
• 6. Replace fan motor or insulation: If the fan is not moving enough air, replace the convection fan motor. Replace any missing or burned insulation pads with high‑temperature equivalents designed for this model.

Note: After repair, test the unit with a short cooking cycle and periodically touch the sides to confirm temperatures are within a comfortable range.