Kenmore Off-gassing from new components or overheated plastic parts

Strong plastic or chemical odor persists after several uses.

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Possible Causes

Protective oils burning off heating element,Low‑quality accessory materials,Plastic parts exposed to excessive heat,Residue from manufacturing on basket

How to Fix / Troubleshooting

Safety first: Operate the unit in a well‑ventilated area during initial burn‑in.

  • Initial burn‑in: Run the air fryer empty at 400°F for 10–15 minutes, then cool and repeat once or twice. This helps burn off protective coatings.
  • Clean thoroughly: Wash the basket, pan, and accessories with warm soapy water and dry completely before use.
  • Inspect for melting: Check interior plastic parts for warping or discoloration. Replace any parts that show signs of overheating.
  • Use approved accessories: Only use accessories rated for air fryer temperatures. Remove any aftermarket items that may off‑gas.
  • Persistent odor: If the smell remains strong and chemical after multiple cycles, discontinue use and have the unit inspected for overheated wiring or components.
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Repair Difficulty

Very Easy 1/5

Required Part

Basket and Pan Assembly
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