Ninja
Overheating Component / Insulation Burn
Air fryer emits a strong burning plastic or electrical smell during use.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
New unit curing smell, Grease on heating element, Melting wire insulation, Failing motor or control board component
How to Fix / Troubleshooting
Safety first: If you see smoke from the housing (not just food), unplug immediately and do not continue using the unit.
- Step 1 – New unit break-in: For a new Ninja air fryer, run it empty at 400°F (200°C) for 15–20 minutes with good ventilation. A mild odor may be normal initially.
- Step 2 – Clean thoroughly: Remove the basket and pan and clean them with warm soapy water. Wipe the interior walls and heater guard to remove manufacturing oils or grease.
- Step 3 – Inspect cord and plug: Check for heat discoloration or melting at the plug or cord.
- Step 4 – Internal inspection (advanced): If the smell persists or worsens, remove the housing and inspect wiring, the control board, and the motor for signs of melting, charring, or burnt components.
- Step 5 – Discontinue use if damage found: Any visible melting or charring requires professional repair or replacement of the affected parts.
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Repair Difficulty
Hard
4/5
Required Part
Wiring Harness
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