PowerXL Insulation / Heat Shield Degradation

Exterior of the air fryer becomes excessively hot to the touch during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Missing or damaged internal heat shield, Deteriorated insulation around cooking chamber, Blocked ventilation causing heat buildup, Operating too close to walls or cabinets

How to Fix / Troubleshooting

Safety first: Always keep children away from the appliance during operation. Some warmth is normal, but surfaces should not be dangerously hot.

User actions:

  • Clearance: Ensure at least 5 inches (12 cm) of clearance around the unit.
  • Duration: Avoid back-to-back long cycles without cool-down.

Advanced:

  • Inspect heat shields: With the unit unplugged, open the housing to check that reflective shields and insulation are intact and properly positioned.

Note: If plastic parts show signs of warping or discoloration, internal heat management components may need replacement.

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Repair Difficulty

Hard 4/5

Required Part

Internal Heat Shield / Insulation Panels
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