PowerXL Mechanical Noise from Fan or Internal Components

Loud rattling or grinding noise during operation, especially when the fan is running.

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Possible Causes

Loose fan blade, Foreign object contacting fan, Worn fan motor bearings, Loose internal screws or panels vibrating

How to Fix / Troubleshooting

Safety first: Unplug the air fryer before investigating noises. Do not insert objects into vents while running.

Basic checks:

Shake test: With the unit unplugged, gently shake it and listen for loose parts inside.
Inspect basket area: Remove basket and drawer; check for loose screws or metal pieces that may have fallen into the heater/fan area.

Internal inspection (advanced):

Access fan: Remove rear/top cover to inspect the fan assembly.
Tighten hardware: Tighten fan mounting nut, motor screws, and any loose internal brackets.
Check bearings: Spin the fan by hand; roughness or side play indicates worn bearings and the motor should be replaced.
Reassemble: After securing all components, reassemble and test for noise reduction.

Repair Difficulty

Medium 3/5

Required Part

Convection Fan Motor Assembly

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