PowerXL Persistent Chemical Odor

Strong chemical or plastic smell persists after multiple uses.

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Possible Causes

Residue from manufacturing not fully burned off, Low-quality or damaged nonstick coating, Internal plastic components overheating, Foreign material trapped near heater

How to Fix / Troubleshooting

Safety first: If you suspect toxic fumes or see any plastic deformation, stop using the appliance.

Steps:

  • Extended burn-in: Run 2–3 empty cycles at high temperature with good ventilation, allowing the unit to cool between cycles.
  • Deep clean: Wash all removable parts thoroughly and wipe interior surfaces.
  • Inspect heater area: With power disconnected, inspect around the heater and fan for trapped packaging materials or melted plastic; remove carefully.

Next steps: If odor persists and you see signs of internal plastic discoloration or melting, discontinue use and contact PowerXL support; internal plastic parts may be overheating and require replacement.

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Repair Difficulty

Easy 2/5
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