Sage Overheating of residues / wiring insulation

Burning smell or smoke from the air fryer during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease buildup on heater and cavity surfaces, Food debris contacting heating element, Melted plastic from basket coating damage, Overheated wiring or connector near heater

How to Fix / Troubleshooting

Safety first: Turn off and unplug the fryer immediately if you see smoke or smell burning plastic. Allow it to cool fully.

  • Inspect interior: Remove the basket and check for food stuck on or near the heater. Clean thoroughly with a non‑abrasive sponge and mild detergent.
  • Check basket coating: Look for peeling or blistered non‑stick coating. If the coating is badly damaged, replace the basket to avoid fumes and contamination.
  • Internal wiring check: With the cover removed, inspect wiring near the heater and fan for melted insulation or burnt connectors. Replace any damaged harnesses and connectors.
  • Test after cleaning: Run the fryer empty at a moderate temperature for 10–15 minutes in a well‑ventilated area to burn off residual grease. If smoke or burning smell persists, discontinue use and have it serviced.
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Repair Difficulty

Medium 3/5

Required Part

Cooking Basket Assembly
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