Sunbeam Thermal Overload / Intermittent Power Loss

Air fryer shuts off mid-cycle and loses all power, then may turn back on after cooling.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating thermal cut-out opening, Loose mains connection expanding with heat, Failing power cord, Overloaded circuit causing voltage drop

How to Fix / Troubleshooting

Safety: Unplug and allow the unit to cool before inspection.

Steps:

  • 1. Ventilation: Ensure the air fryer has adequate clearance and is not under low cabinets trapping heat.
  • 2. Check household circuit: Avoid running multiple high‑wattage appliances on the same circuit.
  • 3. Inspect cord and plug: Look for heat discoloration or looseness at the plug. Replace the cord if damaged.
  • 4. Internal connections: Remove the base cover and tighten all screw terminals and check spade connectors for looseness.
  • 5. Thermal cut-out: Locate the thermal cut-out device. If it is cycling open due to overheating, clean the heater area and fan, and replace the cut-out if it has weakened.
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Repair Difficulty

Hard 4/5

Required Part

Thermal Fuse / High-Limit Thermostat
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