Swan Overheating / Insulation or Grease Burning

Air fryer emits a burning smell or visible smoke (not from food) during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease buildup on heating element, Food debris trapped near heater or fan, Melted plastic from basket coating, Wiring insulation overheating near heater

How to Fix / Troubleshooting

Safety first: Turn off and unplug the air fryer immediately. Open windows for ventilation. Allow the unit to cool completely before inspection.

  • Identify source: Remove the basket and inspect for burnt food or grease. Clean thoroughly with warm soapy water.
  • Inspect heater area: Look up at the heating element and fan. Remove any carbonized food or grease using a non‑metallic scraper and damp cloth. Do not bend the element.
  • Check plastic parts: Examine the basket, drawer, and internal plastic trims for signs of melting or blistering. Replace any deformed parts.
  • Inspect wiring: With the cover removed, look for discolored or melted insulation near the heater. Any damaged wiring must be replaced with high‑temperature rated wire.

Do not continue using the fryer until the source of the burning smell is identified and corrected; persistent burning odor can indicate a fire risk.

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Repair Difficulty

Medium 3/5

Required Part

Heating Element Assembly
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