Tefal Overheating Wiring / Component Failure

Air fryer emits a strong burning plastic or electrical smell when in use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease on heating element burning off, Melted wire insulation near heater, Failing fan motor windings, New-unit protective coating curing

How to Fix / Troubleshooting

Safety first: If the smell is intense or accompanied by smoke, unplug immediately.

  • New unit break-in: For a new Tefal air fryer, run it empty at 200°C for 10–20 minutes with good ventilation. A mild smell is normal initially.
  • Inspect for grease buildup: Clean the basket, pan, and interior surfaces to remove old grease that can burn.
  • Internal inspection (advanced):
    • Check wiring near the heater and fan for discoloration or melted insulation.
    • Inspect the PCB for burnt components.
  • Do not ignore: Persistent strong burning or electrical smell indicates a failing component that should be replaced before further use.
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Repair Difficulty

Hard 4/5

Required Part

Main Wiring Harness
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