Tristar Overheating / Grease Ignition Risk

Strong burning smell or smoke from the air fryer during use (not just initial burn-in).

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Heavy grease buildup on heater and cavity, Food particles on heating element, Operating at too high temperature with oily foods, Faulty thermostat allowing overheating

How to Fix / Troubleshooting

Safety: If you see flames, unplug the unit immediately and keep the basket closed to smother fire. Do not use water on grease fires.

  • Stop use and cool: Unplug and allow the fryer to cool completely.
  • Deep clean:
    • Remove basket and pan; soak and scrub to remove all grease.
    • Wipe interior walls and heater guard with a degreasing cleaner (appliance-safe) and a soft cloth.
    • Use a soft brush to gently clean around the heating element; do not bend the element.
  • Check temperature settings: Avoid maximum temperature for very fatty foods; use recommended settings from the Tristar manual.
  • Inspect thermostat (advanced):
    • If overheating persists at normal settings, test the high-limit thermostat and NTC sensor for proper operation.
    • Replace faulty components that allow excessive temperature.
  • Do not reuse until resolved: Continued burning smell after cleaning indicates a control or sensor fault; seek service or replace the unit.
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Repair Difficulty

Medium 3/5

Required Part

High-Limit Thermostat
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