Ultima Cosa Overheating / Electrical or Grease Burn

Burning smell or smoke from the unit during use (not just food smoke).

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease buildup on heating element, Food debris on heater guard, Melting plastic from contact with heater, Overheating wiring or connectors

How to Fix / Troubleshooting

Safety first: Turn off and unplug the air fryer immediately. Move it away from flammable materials. Allow it to cool completely before inspection.

  • Clean interior: Remove basket and drawer. Thoroughly clean grease and burnt-on food from the heating element guard, fan shroud, and cavity walls with a non-abrasive cleaner.
  • Inspect heater area: Access the heater from the top/rear and look for melted plastic parts or wiring insulation near the element. Replace any deformed parts.
  • Check wiring: Examine all wiring for discoloration, brittle insulation, or burn marks. Replace damaged harness sections with high-temperature wire.
  • Test run under supervision: After cleaning and repairs, run the unit empty at a low temperature for a few minutes while monitoring for smell or smoke. If burning smell persists, discontinue use and have the unit inspected professionally.
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Repair Difficulty

Medium 3/5

Required Part

Heating Element Guard
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