Whirlpool Overheating / Residue Burning

Burning smell or smoke coming from the air fryer during use.

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Possible Causes

Grease buildup on heating element and cavity walls, Food particles trapped near fan or heater, Foreign material (packaging, plastic) left inside, Electrical overheating at connectors

How to Fix / Troubleshooting

Safety first: Turn the unit off, unplug it, and open windows for ventilation. Allow it to cool completely.

Cleaning:

  • Remove the basket and drawer. Clean them thoroughly with hot, soapy water.
  • Wipe the interior cavity, heater shield, and around the fan with a non-abrasive sponge and degreaser safe for appliances. Do not spray directly onto electrical components.
  • Check for any packaging materials, plastic, or paper that may have been left inside and remove them.

Electrical inspection:

  • With the housing removed, inspect wiring connectors at the heater and control board for discoloration or melting. Replace any damaged connectors and, if necessary, the associated wiring harness.

Test: After cleaning and repairs, run the unit empty at a moderate temperature for 10–15 minutes to burn off any remaining residue while monitoring for smoke.

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Repair Difficulty

Easy 2/5

Required Part

Heating Element Assembly
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