Alpha Overheating Electrical Component or Dust Burn-off

Boiler emits a burning smell or plastic smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust on heat exchanger burning off, Overheating pump or fan motor, Loose electrical connection, Failing PCB component

How to Fix / Troubleshooting

Safety: If you see smoke or suspect an electrical fire, turn off power immediately and do not use the boiler.

  • New boiler smell: A slight smell on first use can be normal as oils and dust burn off. This should disappear after a few hours of operation.
  • Visual inspection (qualified person): With power off, remove the front cover and inspect for discoloured plastic, melted insulation, or burnt PCB areas.
  • Check ventilation: Ensure the boiler cupboard has adequate ventilation and is not used for storage that could block airflow.
  • Component replacement: Any component showing signs of overheating (pump, fan, PCB) should be replaced by an engineer.
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Repair Difficulty

Hard 4/5

Required Part

Main Control PCB
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