E9
Bosch Primary Heat Exchanger Overheat / Safety Temperature Limiter Trip

Boiler overheats and locks out; may display high temperature and shut down quickly after starting.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked or scaled primary heat exchanger, Failed or stuck pump, Air in system causing poor circulation, Faulty safety temperature limiter (STB) or NTC giving incorrect reading

How to Fix / Troubleshooting

Safety: Turn off power and gas. Allow the boiler to cool completely before touching any components. Overheat conditions can cause scalding and damage.

Steps:

  • Bleed air: Bleed radiators and any automatic air vents near the boiler. Airlocks can cause local overheating.
  • Check system pressure: Ensure the pressure gauge reads within the Bosch‑specified range (typically 1.0–1.5 bar when cold). Top up via the filling loop if low, following the manual.
  • Verify pump operation: When calling for heat, listen and feel for the circulation pump running. If the pump is silent or very hot to touch, it may be seized or failed.
  • Inspect filters: Check any system filter or strainer on the return for blockage and clean if necessary.
  • Reset STB: Some Bosch models have a manual reset overheat thermostat on the flow pipe or heat exchanger. Once cooled, press the reset button if accessible.

Professional tasks: Descaling or replacing a blocked primary heat exchanger and replacing a failed pump or STB should be done by a qualified heating engineer.

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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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