Chaffoteaux General Hydraulic Leak

Boiler leaking water from underneath the casing or from pipe connections, no specific error code displayed.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose compression fittings, Perished O-rings in hydraulic manifold, Corroded copper pipework, Leaking automatic air vent

How to Fix / Troubleshooting

Safety first: Turn off power to the boiler and close the cold water and heating isolation valves. Place a container or towels under the boiler to catch drips.

User-level checks:

  • Identify the general area of the leak (front, rear, left, right) without removing sealed combustion covers.
  • Do not overtighten fittings yourself, as this can worsen leaks or damage components.

Technical checks (qualified personnel):

  • Remove the front cover and inspect all joints, valves, and components for signs of water staining or active leaks.
  • Tighten slightly any weeping compression joints and replace olives or fittings if necessary.
  • Replace leaking O-rings in the hydraulic manifold or on the plate heat exchanger connections.
  • Replace a leaking automatic air vent and ensure the cap is left slightly open as specified.

After repairs, repressurise the system, vent air, and monitor for further leakage.

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Repair Difficulty

Medium 3/5

Required Part

Hydraulic Manifold O-Ring Kit
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