Crown Overheating Component / Electrical Overload

Boiler emits a burning smell or plastic odor during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust burning off heat exchanger, Wiring overheating, Fan motor failing, Plastic components too close to flue

How to Fix / Troubleshooting

Safety: If you see smoke or flames, shut off power and gas immediately and call emergency services. Otherwise, proceed cautiously.

  • Initial use: A slight odor is normal on first startup of a new Crown boiler as oils burn off. This should dissipate after a few hours.
  • Inspect interior: With power off and boiler cool, remove the front panel and look for discolored or melted wiring, connectors, or plastic parts.
  • Check clearances: Ensure no combustible materials are stored against the boiler or flue pipe.
  • Fan motor: A failing fan can overheat and smell. Listen for unusual noises from the combustion fan.
  • Call a technician: Any persistent burning smell warrants a professional inspection.
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Repair Difficulty

Hard 4/5

Required Part

Combustion Fan Assembly
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