Danstoker
Water Hammer / Kettling in Heat Exchanger
Boiler makes loud banging or knocking noises during firing or shortly after burner shutdown.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Scale buildup on Danstoker boiler heating surfaces, Rapid temperature rise due to poor circulation, Incorrect pump sizing or operation, Air pockets in system
How to Fix / Troubleshooting
Safety: Noisy operation can indicate dangerous conditions. If banging is severe, shut down the boiler and allow it to cool.
- Check circulation: Verify that all Danstoker primary pumps are running and valves are open. Listen for pump cavitation.
- Bleed air: Vent air from high points, radiators, and automatic air vents to remove trapped air.
- Inspect for scale: If the boiler is older or water treatment has been poor, schedule internal inspection. Descale or mechanically clean the heat exchanger as per Danstoker guidelines.
- Adjust firing rate: Temporarily reduce burner firing rate to lessen thermal stress until a permanent fix is implemented.
Ongoing kettling requires professional assessment of water quality, flow rates, and possible descaling.
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Repair Difficulty
Hard
4/5
Required Part
Boiler Heat Exchanger (Tube Bundle)
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