Defro General Internal Leak / Hydraulic Seal Failure

Boiler leaking water from underneath, small puddle forming below the Defro unit.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Perished O-rings in Defro hydraulic block, Leaking Defro plate heat exchanger gaskets, Loose compression fittings on flow/return connections, Dripping automatic air vent on Defro boiler top

How to Fix / Troubleshooting

Safety: Turn off power and close the heating flow/return and cold water isolation valves. Place a tray under the boiler to catch drips.

  • Remove front cover: Inspect inside the Defro boiler with a torch to locate the highest visible point of moisture.
  • Tighten fittings: Carefully tighten any slightly weeping compression or union joints. Do not overtighten plastic or cast components.
  • Check air vent: If the automatic air vent cap is loose and leaking, gently tighten it, leaving it slightly open if required by the manual for venting.
  • Seal replacement: If leaks are from O-rings or the plate heat exchanger, the affected seals or exchanger should be replaced using genuine Defro parts. This is typically a job for a qualified technician.
  • Repressurize and test: After repairs, refill the system to the correct pressure, bleed air, and monitor for further leaks.
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Repair Difficulty

Medium 3/5

Required Part

Defro hydraulic O-ring kit
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