Defro Heat Exchanger Kettling / Localized Boiling

Boiler makes loud banging or knocking noises when starting or stopping, sometimes called kettling.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale build-up inside Defro primary heat exchanger, Sludge in heating system restricting flow, Incorrect pump speed setting on Defro circulation pump, Air trapped in primary circuit

How to Fix / Troubleshooting

Safety: Allow the boiler to cool before touching pipework. Noisy kettling can indicate high local temperatures.

  • Bleed air: Bleed radiators and the automatic air vent on the Defro boiler to remove trapped air. Ensure system pressure is correct afterward.
  • Check pump speed: If the Defro pump has adjustable speeds, set it to the recommended speed for the system size to ensure adequate flow.
  • Clean system filter: If a magnetic or mesh filter is installed, clean it to improve circulation.
  • Descale/flush: Persistent kettling usually requires a chemical flush or descaling of the Defro primary heat exchanger and system by a professional, using manufacturer-approved chemicals.
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Repair Difficulty

Hard 4/5

Required Part

Defro primary heat exchanger
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