EHC Internal Water Leak

Boiler leaking water from underneath the casing or pipe connections.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking pump housing or seals, Corroded primary heat exchanger, Loose compression fittings, Dripping pressure relief valve discharge

How to Fix / Troubleshooting

Safety: Isolate electrical power immediately if water is leaking near electrical components. Allow the boiler to cool before touching any pipework.

User checks:

  • Place a tray or towel under the boiler to contain water and prevent damage.
  • Check the pressure gauge; if pressure is dropping rapidly, turn off the boiler and close the isolation valves on the flow and return (if fitted).
  • Do not remove the boiler case unless the manual states it is a user-removable front panel.

Engineer checks:

  • Remove the front panel and inspect all visible joints, pump, and valves for signs of leakage.
  • Check the primary heat exchanger on the EHC boiler for corrosion or pinhole leaks.
  • Inspect the pressure relief valve and discharge pipe; if the valve is passing, replace it and investigate overpressure causes.
  • Tighten or remake any weeping compression joints using new olives if necessary.

Do not ignore leaks; they can damage the PCB and other components and lead to unsafe operation.

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Repair Difficulty

Hard 4/5

Required Part

Pressure Relief Valve
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