HIGH LIMIT
Energy Kinetics High Limit Temperature Trip

Display shows HIGH LIMIT or boiler shuts down at high temperature; burner cycles off before zones are heated.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed circulator pump, Air-bound system, High limit aquastat misadjusted, Fouled plate heat exchanger restricting flow

How to Fix / Troubleshooting

Safety: Hot water and steam can cause severe burns. Allow the boiler to cool and shut off power before touching piping or controls.

  • 1. Check system circulators: On Energy Kinetics System 2000, verify that the system circulator and zone circulators run when there is a call for heat. Listen for pump operation and feel for vibration. If a circulator is silent and cool, check its power supply and fuses.
  • 2. Bleed air from zones: Air in the system can stop flow and cause rapid temperature rise. Use zone purge valves or bleeders to remove air, following the boiler manual.
  • 3. Inspect high limit setting: Confirm the high limit aquastat or control is set to the recommended temperature (often around 180–200°F). Do not raise the limit above manufacturer specifications.
  • 4. Check plate heat exchanger: If domestic hot water is slow and boiler temperature spikes, the plate heat exchanger may be restricted. This requires professional cleaning or replacement.
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Repair Difficulty

Hard 4/5

Required Part

High Limit Aquastat
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