Ferroli Condensate Drain Blockage / Freezing

External condensate pipe drips constantly or backs up, sometimes causing boiler lockouts in cold weather, with no specific code.

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Possible Causes

Frozen external condensate pipe, Blocked condensate trap, Incorrect pipe fall or diameter, Debris in trap

How to Fix / Troubleshooting

Safety first: Condensate is mildly acidic; avoid skin contact and wear gloves.

  • Check external pipe: In freezing weather, look for ice on the outside condensate pipe. If frozen, thaw gently with warm (not boiling) water and insulated cloths.
  • Reset boiler: After clearing ice, reset the boiler and observe operation.
  • Engineer checks:
    • Inspect and clean the internal condensate trap.
    • Ensure the condensate pipe is correctly sized and has adequate fall.
    • Consider rerouting or insulating the pipe to prevent future freezing.
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Repair Difficulty

Easy 2/5

Required Part

Condensate Trap
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