Glow-worm Mechanical Noise from Fan, Pump, or Combustion

Boiler is very noisy during operation (whining, grinding, or rattling)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn fan bearings, Seized or cavitating pump, Loose casing panels or pipe clips, Combustion instability

How to Fix / Troubleshooting

Safety: Isolate power before touching the boiler casing. Do not remove the combustion cover unless qualified.

  • Identify noise source: Stand near the boiler and note whether the noise is from the top (fan), bottom (pump), or casing vibration.
  • Check casing screws: Ensure the front panel and side panels are securely fastened to reduce rattling.
  • Check pipe supports: Secure any loose pipes that may be vibrating against walls or each other.
  • Engineer tasks:
    • Inspect and replace a noisy fan assembly or circulation pump.
    • Check combustion settings if noise is combustion-related (roaring or rumbling).

Persistent mechanical noise usually indicates a component nearing failure.

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Repair Difficulty

Medium 3/5

Required Part

Fan Assembly
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