Hoval Internal Water Leak

Boiler leaking water from underneath the casing or from pipe connections

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking pump housing or gasket, Corroded primary heat exchanger on Hoval condensing boiler, Dripping automatic air vent, Loose compression fittings on flow/return or DHW connections

How to Fix / Troubleshooting

Safety: Isolate electrical power and, if leak is significant, close the boiler isolation valves. Water near electrical parts is dangerous.

  • Locate the source: Remove the front panel and use a torch to trace the leak upward. Look for staining or limescale trails from joints, pump, or heat exchanger.
  • Tighten fittings: Gently tighten accessible compression nuts on pipe connections, but do not overtighten. Wipe dry and recheck.
  • Check automatic air vent: Inspect the air vent on top of the pump or heat exchanger. If it is weeping from the cap, tighten the cap slightly or replace the vent.
  • Pump and seals: If water is seeping from the pump body or shaft, the pump or its gasket set must be replaced.
  • Heat exchanger leak: If water appears from the bottom of the combustion chamber or around the primary heat exchanger, stop using the boiler and call a Hoval service technician. The heat exchanger may need replacement.
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Repair Difficulty

Hard 4/5

Required Part

Circulation Pump or Primary Heat Exchanger
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