IBC Cold Weather Operational Issues

Boiler frequently goes into lockout during very cold weather but runs normally at milder temperatures.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Frozen condensate line, Iced-over intake or exhaust, Marginal gas supply pressure under high demand, Outdoor sensor misreading

How to Fix / Troubleshooting

Safety: Do not use open flames to thaw any lines. Turn off power if you suspect frozen components.

  • Check outside terminations: Clear snow, ice, and frost from intake and exhaust. Ensure terminations are not buried.
  • Inspect condensate line: Look for frozen sections, especially where the line runs outdoors or through unheated spaces. Thaw gently with warm towels or a hair dryer, then insulate and re-route if needed.
  • Gas supply: If other gas appliances also struggle in cold weather, contact your gas supplier to check pressure.

If lockouts continue, a technician should evaluate venting, condensate routing, and gas supply sizing.

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Repair Difficulty

Medium 3/5

Required Part

Condensate Drain Line
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