Intergas Overheating Component / Electrical Overload

Boiler emits a burning smell or plastic smell when running

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Dust burning off heat exchanger (new or after long off period), Overheating pump or fan motor, Failing PCB component, Wiring overheating due to loose connection

How to Fix / Troubleshooting

Danger: A persistent burning smell can indicate fire risk. Act promptly.

  • Initial use: A slight smell on first use of a new boiler or after summer can be normal as dust burns off. This should disappear after a short time.
  • If smell is strong or persistent: Turn off the boiler at the fused spur immediately.
  • Check for visible smoke: If you see smoke, evacuate the area and call emergency services.
  • Engineer inspection: A qualified engineer must inspect internal components (pump, fan, PCB, wiring) for overheating or damage and replace any affected parts.
Advertisements

Repair Difficulty

Hard 4/5

Required Part

Main PCB
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements