30
Intergas Overpressure / Expansion Vessel Failure

Boiler displays error code 30, pressure rises rapidly when heating, then discharges via safety valve

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed or flat expansion vessel, Blocked connection to expansion vessel, Overfilled system, Faulty pressure relief valve

How to Fix / Troubleshooting

Warning: Hot water may discharge from the safety pipe. Keep clear of the discharge outlet. Do not cap or block the safety pipe.

  • Check cold pressure: When the system is cold, ensure pressure is around 1.0–1.5 bar. If higher, carefully drain some water from a radiator drain point to reduce pressure.
  • Observe pressure rise: Turn on heating and watch the gauge. If it climbs above 3 bar and water discharges outside, the expansion vessel is likely not functioning.
  • Do not keep topping up: Repeatedly adding water will worsen corrosion and does not fix the underlying issue.
  • Engineer tasks: The engineer will check and recharge or replace the expansion vessel, verify the connection pipe is clear, and test/replace the pressure relief valve if it has been damaged by repeated discharge.
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Repair Difficulty

Hard 4/5

Required Part

Expansion Vessel
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