E04
Keston Flue Fan / Air Pressure Fault

Boiler displays E04 and will not fire, fan may not start

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Faulty fan, Blocked flue or condensate trap, Defective air pressure switch, Damaged fan wiring harness

How to Fix / Troubleshooting

Safety: Turn off power and gas. Do not operate the boiler with suspected flue or fan faults.

User checks:

  • Visually inspect the external Keston flue terminal for obstructions (leaves, nests, snow, plastic bags). Do not insert objects into the flue.
  • Check that the condensate pipe is not frozen or blocked, especially in cold weather.

Engineer checks:

  • Remove the boiler front cover and verify the fan spins freely by hand and is not noisy or seized.
  • Check the fan receives the correct voltage from the PCB during start-up. If powered but not running, replace the fan assembly.
  • Inspect the air pressure switch tubing for splits, kinks, or water ingress; clear or replace tubing as needed.
  • Test the air pressure switch contacts with a multimeter while the fan is running; replace the switch if it fails to change state.
  • Check and clean the condensate trap and internal flue connections for blockages.
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Repair Difficulty

Professional Required 5/5

Required Part

Flue Fan Assembly
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