Klimosz Heat Exchanger Kettling / Local Boiling

Boiler makes loud banging or knocking noises when starting or stopping (kettling).

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in Klimosz primary heat exchanger, Low flow rate through boiler, Air pockets in heat exchanger, Incorrect pump speed setting

How to Fix / Troubleshooting

Safety: Allow the boiler to cool before working on the hydraulic circuit.

  • Check system pressure and flow: Ensure pressure is correct and all radiator valves and bypass valves are open to allow adequate flow.
  • Bleed air: Bleed radiators and the boiler’s air vent to remove trapped air that can cause local boiling.
  • Adjust pump speed: If the pump has multiple speeds, select a higher speed to improve circulation through the Klimosz heat exchanger.
  • Descale heat exchanger: For heavily scaled systems (especially in hard water areas), a chemical flush or removal and descaling of the primary heat exchanger may be required. This should be done by a professional using Klimosz-approved chemicals.
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Repair Difficulty

Medium 3/5

Required Part

Primary Heat Exchanger
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